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Huge disconnect between IoT and ERP

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Only 16% of North American industrial companies consume Internet of Things (IoT) data in their enterprise resource planning (ERP) software — so 84% face a disconnect between data from connected devices and strategic decision-making and operations, limiting the digital transformation potential of IoT.
A study by IFS on how IoT affects readiness for digital transformation in industrial companies posed questions about companies’ degree of IoT sophistication. The study also explored how well their enterprise resource planning (ERM), enterprise asset management (EAM) or field service management (FSM) software prepares them for digital transformation and to consume IoT data within enterprise software.
Respondents were divided into groups including IoT Leaders and IoT Laggards, depending on how well their enterprise software prepared them to consume IoT data, as well as Digital Transformation Leaders and Digital Transformation Laggards depending on how well their enterprise software prepared them for digital transformation.
The two Leaders groups overlapped, with 88% of Digital Transformation Leaders also qualifying as IoT Leaders, suggesting IoT is a technology that underpins the loose concept of digital transformation.
Digital Transformation Leaders made more complete use of IoT data than Digital Transformation Laggards; Leaders are almost three times as likely to use IoT data for corporate business intelligence or to monitor performance against service level agreements.
Digital Transformation Leaders were more likely than Digital Transformation Laggards to be able to access IoT data in applications used beyond the plant floor. They were more than four times as likely to have access to IoT data in enterprise asset management software, twice as likely than Digital Transformation Laggards to be able to access IoT data in high-value asset performance management software, and almost twice as likely to be able to use IoT data in ERP.
The data suggests a real need for more IoT-enabled enterprise applications designed to put data from networks of connected devices into the context of the business.
In reviewing the findings, IFS chief technology officer for North America, Rick Veague, comments: “Are your planning and maintenance systems robust enough to make real time decisions using IoT-sourced data? Many are facing the reality of having to answer ‘no.’ We have seen examples of companies coming to us because their incumbent software is not able to administer and use IoT data to achieve the gains they want to realize.”
Steve Andrew, IFS vice-president of marketing for North America, adds: “Long before the term IoT was coined, IFS was committed to introducing machine data into enterprise applications. With the release of the IFS IoT Business Connector, we are in a better position than ever to help our customers operationalize their IoT data.
“The study data shows this technology is required to connect IoT with strategic data from around their organization. This in turn lets businesses use IoT not just for cost avoidance strategies like condition-based maintenance, but to add new or enhanced product or service lines, increase enterprise agility and realize the growth and revenue benefits of digital transformation.”
Ralph Rio, vice-president of enterprise software at ARC Advisory Group, says: “Study data suggests that the most common use case for IoT in these industrial settings is condition-based maintenance.
“The benefits go beyond operational improvements and maintenance cost avoidance. It increases uptime that provides additional capacity for increased revenue. It also avoids unplanned downtime that interrupts production schedules causing missed shipment dates and customer satisfaction issues.
“When married to demand and scheduling systems in ERP, IoT becomes a revenue-enhancement tool improving the top line.”